|
The
finished Best Mix mold and Best Mix
master mold. This is what we want at the
end of the process. |
 |
|
The
various tools we use to mix. Mixing
bucket, scale, mold release spray, water
holding container, Best Mix, master
mold, plastic to cover master, scraping
tool, thin nail. |
 |
|
Weigh
the Best Mix powder for the size of mold
being poured. |
 |
|
Measure
out the Best Mix powder. |
 |
|
Measure
out the water. Clean tap water is OK.
When it is cold we use warm water. |
 |
|
Wipe out
master mold with a clean cloth to remove
any debris. |
 |
|
Apply
mold release. We use olive oil spray.
Sprays that are non-soluble in water
should work. |
 |
|
Wipe
mold release to ensure even coating and
no puddles. |
 |
|
We use a
plastic glove to hand mix. This makes
clean-up easier. Best Mix is non-toxic
but will dry out hands similar to
cement. |
 |
|
Pour in
the water, holding some back. Add water a
little at a time until the desired
consistency is found. |
 |
|
Mixing at
least 5 minutes is required. |
 |
|
Mixing. |
 |
|
Mix
until a handful of material will not
fall through fingers. The dryer or
thicker the mix the better the resulting
molds. |
 |
|
Begin
placing Best Mix in master mold either
by the handful or by pouring directly
into the master mold.
|
 |
|
Pat
mixture to "move" mix into the edges.
|
 |
|
Adding more mix. |
 |
|
More patting. |
 |
|
Shake
mold to settle mix and move air bubbles
off surface of master mold.
Shake in
all directions.
|
 |
|
Top off
to bring the level of Best Mix to just
shy of the top of the master mold. More
shaking. |
 |
|
Finished pour. |
 |
|
Insert
thin nail or equivalent for an air hole. |
 |
|
Cover
with plastic. Plastic wrap from the
local grocery store works well. |
 |
|
Let sit
15 to 24 hours. As the mold hardens, Best
Mix may generate some heat. This is
normal. |
 |
|
After 15
to 24 hours remove plastic and
nail. |
 |
|
Carefully push out mold. |
 |
|
Carefully push out mold. |
 |
|
Carefully push out mold. |
 |
|
The
finished mold out of the master. |
 |
|
Carefully clean out the air hole. |
 |
|
Gently
scrape off bottom. |
 |
|
Kiln dry
the mold using the recommended drying schedule. |
 |